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Home / Lubricant Additive Components / Antioxidants / Octylated Butylated Diphenylamine

Octylated Butylated Diphenylamine

Liquid octylated/butylated diphenylamine (AO57, CAS 68411-46-1) — a high-nitrogen (4.58%) aminic primary antioxidant, TBN 198, that traps free radicals at high temperature and synergises with phenolic antioxidants and ZDDP in industrial, turbine, automotive and heat-transfer oils.

Density at 20 °C 970 kg/m³
Viscosity at 40 °C 355 mm²/s
Flash Point 190 °C
Color 0.7

Technical Specifications

PropertyUnitTypical ValueTest Method
AppearanceLight brown transparent liquidVisual
Density at 20 °Ckg/m³970ASTM D4052
Viscosity at 40 °Cmm²/s355ASTM D445
Flash Point°C190ASTM D93
Color0.7ASTM D1544
Total Base NumbermgKOH/g198ASTM D2896
Nitrogen%4.58ASTM D5762
RBOTmin480ASTM D2272

* Typical values from batch production. Batch-specific COA available on request.

Technical content reviewed by the CheMost additives team · Specifications last reviewed

Molecular Structure

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Interactive 3D model of the diphenylamine core. In AO57 this core is alkylated with C4 (butyl) and C8 (octyl) groups for oil solubility and low volatility — an octylated/butylated diphenylamine (a UVCB reaction product). Structure from PubChem, rendered with 3Dmol.js.

Molecular structure · aminic antioxidant

Diphenylamine core (C₁₂H₁₁N), C4/C8-alkylated · CAS 68411-46-1

An alkylated diphenylamine — the N–H donates a hydrogen to trap peroxy radicals; C4/C8 alkylation provides oil solubility and high-temperature persistence.

What Is Octylated Butylated Diphenylamine (AO57)?

CheMost-AO57 is a liquid octylated/butylated diphenylamine (an alkylated diarylamine) — an aminic antioxidant with good oil solubility. It is made by alkylating diphenylamine with a C4 (butyl) and a C8 (octyl) group, which is why it carries a high nitrogen content (4.58%) and a high base number (TBN 198), yet stays a pourable, light-brown liquid that blends easily.

Antioxidants are grouped into primary types — which trap free radicals directly — and secondary types, which decompose the peroxides that radicals form. AO57 is a primary antioxidant: the amine N–H donates a hydrogen atom to a propagating peroxy radical, breaking the oxidation chain before it can degrade the oil. Aminic antioxidants are valued because they keep working at high temperature, where simpler phenolics volatilise or lose effectiveness.

Its defining role is hot-running, oxidation-stressed service. AO57 is used as the high-temperature radical trap in industrial, automotive, turbine and heat-transfer oils, and it works in concert with phenolic antioxidants and ZDDP — a synergy this page explains below.

How AO57 Works

Aminic radical trap

The diarylamine N–H donates a hydrogen to a peroxy radical, converting it to a stable, non-propagating species and interrupting the autoxidation chain — the primary-antioxidant mechanism.

High nitrogen, high base reserve

At 4.58% nitrogen and TBN 198, a small dose delivers a large population of radical-trapping amine sites, so the additive carries a deep oxidation reserve into long-drain service.

High-temperature persistence

The C4/C8 alkyl chains give oil solubility and low volatility, so AO57 stays in the oil and keeps trapping radicals at temperatures where small-molecule phenolics evaporate.

Heterosynergism with phenolics

Amine and phenol trap radicals by different routes (heterosynergism); the phenol regenerates the amine, so the aminic + phenolic pair lasts far longer than either alone.

Antioxidant Types Compared — Where AO57 Fits

Lubricant antioxidants split into aminic and phenolic primary types plus liquid/solid forms. The table places AO57 against CheMost’s other antioxidant grades so you can pick by temperature, form and synergy. All figures are from each grade’s data sheet.

GradeClassFormKey specTemperature niche
AO57 (this page)Aminic (alkylated diphenylamine)LiquidN 4.58% · TBN 198High-temperature primary AO
AO135Phenolic ester (HMW)Liquid100% activeHigh-temp, low-volatility
BHTPhenolic (simple)SolidPurity 99.9%Low–moderate temperature
AO52Phenolic (mixed blend)LiquidFree phenol 0.5%Low-end industrial / turbine

The headline pairing is AO57 (aminic) + AO135 (phenolic) — different mechanisms that regenerate each other for maximum oxidation life.

Applications

CheMost-AO57 is used as the high-temperature aminic primary antioxidant in formulations targeting the duties below:

Industrial & circulating oils

Long-life oxidation protection for industrial, circulating and heat-transfer oils that run hot, where the aminic radical trap outlasts simple phenolics.

Turbine & compressor oils

Deep oxidation reserve (RBOT 480 min) for steam/gas turbine and compressor oils that demand long oil life and oxidation stability.

Engine & heavy-duty diesel oils

The aminic backbone of the antioxidant system in passenger-car and heavy-duty engine oils, paired with a phenolic for high-temperature deposit and viscosity control.

Greases & specialty fluids

High-temperature oxidation protection in greases and specialty lubricants where the liquid, oil-soluble form blends in cleanly.

Finished-oil performance approvals (e.g. API, ACEA or OEM engine-oil specifications) belong to the fully formulated oil, not to an individual antioxidant component.

Treat Rate

The data sheet specifies the product but not a per-application dosage, so the figures below are indicative, derived from the chemistry and our formulating experience — confirm the final level.

First-order estimate. As an aminic primary antioxidant, AO57 is used at roughly 0.1–1% (commonly 0.25–0.75%), dosed to the oxidation target (RBOT/RPVOT, ASTM D2272). A little supplies a large radical-trapping reserve; over-treating adds nitrogen with diminishing return.

AO57 is rarely used alone: pairing it with a phenolic such as AO135 lets each run at a lower level than it would solo (heterosynergism), and ZDDP adds a secondary, peroxide-decomposing antioxidant on top. The exact level depends on the oxidation target, the base oil and the rest of the package.

Treat rates are indicative, not fixed dosages. CheMost can provide formulation and treat-rate support on request.

Formulating With AO57 — Complementary Additives

Phenolic antioxidant (AO135)

The classic aminic + phenolic couple: different radical-trapping mechanisms that regenerate one another (heterosynergism), covering both moderate and high temperature. The data sheet itself recommends AO57 with AO135.

ZDDP

ZDDP is a secondary antioxidant — it decomposes the peroxides that radicals form — and adds antiwear; AO57 synergises with it for a complete oxidation + wear defence (a TDS-noted pairing).

Metal deactivator (BTA)

Dissolved copper catalyses oxidation; a metal deactivator such as benzotriazole passivates yellow metals so the antioxidants are not consumed fighting metal-catalysed degradation.

Rust inhibitors

Turbine and circulating oils pair the antioxidant system with a rust inhibitor to protect ferrous surfaces — together they form the core of a long-life industrial-oil package.

Documentation, Qualification & Regulatory Support

Standard documentation — Certificate of Analysis (COA, per shipment), Technical Data Sheet (TDS) and Safety Data Sheet (SDS, GHS/CLP) — is provided. The full TDS is available on request rather than as a public download. Additional support is available on request:

Regulatory documentation

REACH, TSCA and country-specific market-registration documentation support available on request.

Third-party inspection

SGS / Intertek / BV pre-shipment inspection can be arranged on request.

Custom grades & packaging

Custom packaging and grades on request.

Formulation support

Antioxidant-system and treat-rate guidance from our technical team.

Packaging & Supply

CheMost-AO57 is stocked and shipped worldwide, with a typical lead time of 1–15 days and a 36-month shelf life at ambient temperature. Samples and quotations are answered within 12 hours.

Packaging

190 kg metal drum · 900 kg IBC tank.

Minimum order

1 drum / 1 IBC — contact us for your quantity.

Incoterms

FOB · CIF · EXW, to suit your freight arrangement.

Loading ports

All major Chinese ports.

Frequently Asked Questions

What is octylated butylated diphenylamine?

It is a liquid aminic antioxidant (CAS 68411-46-1) — diphenylamine alkylated with butyl (C4) and octyl (C8) groups for oil solubility. It is a primary antioxidant: the amine N–H traps free radicals, with a high nitrogen content (4.58%) and TBN 198, used in industrial, turbine, automotive and heat-transfer oils.

Aminic or phenolic — which antioxidant should I use?

Use both. Aminic antioxidants like AO57 excel at high temperature; phenolics like AO135 or BHT work well at moderate temperature. Combined, they regenerate one another (heterosynergism) and outlast either alone — which is why most premium packages use an amine + phenol pair.

Does AO57 work with ZDDP?

Yes. ZDDP is a secondary antioxidant that decomposes peroxides (and adds antiwear); AO57 is a primary radical trap. The two attack oxidation at different points, so they synergise — the data sheet notes AO57 synergises with ZDDP.

What treat rate should I use?

As an aminic primary antioxidant, AO57 is typically used at about 0.1–1% (often 0.25–0.75%), dosed to the oxidation target and usually paired with a phenolic. The exact level depends on the oxidation requirement, the base oil and the rest of the package; our technical team can assist.

How is it supplied, and how fast can I get a sample?

It is supplied as a light-brown liquid in 190 kg metal drums and 900 kg IBC tanks with a 36-month shelf life, and shipped worldwide. As a manufacturer and sourcing partner (Est. 2013), CheMost answers sample and quotation requests within 12 hours.

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